Professional Manufacturer of Automated Smart Storage System Multi Shuttle Asrs Box Picking Shuttle Racking

Product Description

System Overview
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Multi shuttle system is an automated shuttle system for storage of small loads. The shuttle system is designed for applications where high throughput and excellent availability are essential, for example in Retail & E-commerce for returns handling, replenishment or buffer for order consolidation. The shuttle offers double to quadruple deep storage of totes, trays and cartons. It is suitable for chilled storage environments. To reduce the number of aisles, the shuttle can be built up to 150 m long and 25 m high.

Shuttle Details
Multi Shuttle Key Advantages
  • Exceptionally High Throughput Rates: Dual Cycle, Drive Through, and Tandem lift configurations combined with high-speed shuttles and intelligent controls.
  • High-Density Storage: The multi-depth, intelligent storage of varying size cartons creates outstanding space utilisation in ambient, chilled, or freezer environments.
  • Modular and Flexible: The system adapts to building configurations, including existing buildings with lower ceiling heights. Additional shuttles can be easily added to provide more throughput.
  • Efficient, Accurate, Reliable: Systems operate in an efficient “lights-out” environment, ensuring easy maintenance and maximum uptime.
Multi Shuttle View
Roller Conveyors for Boxes, Totes and Bins

Increasing manipulation speed between areas with low maintenance requirements. The distances within an installation can be covered by different transport devices, commonly combined with demanding requirements in terms of functionality and frequency of each component. The use of driving mechanism and presence-detection systems (mechanical or optical) allows the boxes to be moved under controlled conditions to desired positions.

Roller Conveyor
Goods to Person Workflow
  1. Inventory is received at decanting workstations where operators scan bar codes and transfer items into inventory totes.
  2. Inventory totes are conveyed and automatically stored in the high-density storage buffer.
  3. When needed, inventory totes are retrieved and directed to picking stations.
  4. Lights and graphical instructions direct operators to pick the required items from the inventory totes and place them into order containers.
  5. When an order container is complete, it is automatically routed to the packing area.
  6. Inventory totes return to the high-density storage buffer.

Consists of a racking structure with an integrated shuttle track system, with multidirectional microshuttles transport product bins between storage locations in the rack and stations used for picking and replenishment. A built-in lift allows shuttles to move up and down between rack levels. Software controls shuttle traffic, maximizing throughput and minimizing order lead times, providing real-time data of every component.

Frequently Asked Questions
1. What is the production capacity for the shuttle cars and racking?
The annual production capacity is approximately 100,000 tons of rack components and 1,000 units of shuttle cars.
2. What technical expertise supports these systems?
The systems are supported by over 40 mechanical, electrical, and software engineers, specializing in WMS and WCS systems with more than 60 national patents.
3. Can the system be installed in existing buildings?
Yes, the system is modular and flexible. It can adapt to various building configurations, including existing facilities with lower ceiling heights.
4. How is the installation and debugging handled?
Experienced teams provide on-site debugging and training for shuttle cars. For racking systems, teams can either perform the full installation or guide your local operation.
5. What is the typical lead time for an order?
For normal orders, the standard production time is promised within 20-30 days according to the formal contract.
6. What is the minimum order quantity (MOQ)?
Normally, the MOQ is one 20ft container, though larger quantities typically come with better pricing.
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